How We Create Your Woven and Printed Clothing Labels

At Xpresa Labels, we understand that a label is a fundamental part of your brand identity. For over 20 years, we’ve specialized in manufacturing high-quality woven labels, printed labels, and hang tags that make a statement. Behind every perfect label is a precise, data-driven process that combines artistic vision with manufacturing excellence. Here’s a look at how your custom clothing labels are brought to life.

From Your Design to Our Loom: The Customization Phase

The journey begins the moment you upload your design. This is more than just a file—it’s the blueprint for your unique label. We meticulously analyze every detail to ensure a flawless final product.

• Design Analysis: We examine your design for intricate details, number of colors, and size. For woven clothing labels, this data informs our choice of thread and weaving technique, whether it’s our premium Damask for sharp, detailed logos, Satin for a luxurious sheen, or Taffeta for a more durable feel.
• Color Matching: Your brand’s colors are critical. We match your specified Pantone colors to our vast inventory of over 3,000 textile thread colors. This dedication ensures your labels are a perfect representation of your brand, with consistent color accuracy.
• Material and Cut: Based on your needs, we select the ideal material. For printed labels, we offer options like smooth Satin Acetate or durable Tyvek. We also determine the optimal cut and fold type, such as a Centerfold, Cut/End fold, or a simple straight cut, to ensure your label is ready to be sewn into your garment exactly as you envisioned.

The Manufacturing Floor: Weaving and Printing Your Brand

Once approved, your design moves to our production floor, where state-of-the-art machinery brings it to life.

• Expert Weaving: For woven labels, your design is fed into our high-end computerized looms. These machines weave every aspect of the label from scratch, including the background and the design, with incredible precision. This process creates a single, seamless, and durable label. We use high-quality, vegetable-dyed threads that are fade-resistant and will not bleed, even after multiple washes.
• Precision Printing: For printed labels, we use advanced printing techniques on materials like Satin, Taffeta, and Tyvek. The printing process is carefully managed to ensure every line is crisp and every color is vibrant, resulting in a minimalist yet functional design that is soft and durable.

Quality and Finishing: Every Detail Counts

Before your labels are packed, they undergo a rigorous quality control process. We check a sample from every lot to ensure our workmanship is perfect and that your labels are free from defects.

• Fray-Free Edges: We use processes like fused edges to prevent fraying on our woven labels. For ultimate smoothness, especially for swimwear or undergarments, we offer an ultrasonic cut for an extra clean finish.
• Final Assembly: Once inspected, your labels are carefully packed and prepared for shipping. Our streamlined process and logistics ensure a fast turnaround time, so your custom clothing labels are delivered to you promptly.

At Xpresa Labels, we take pride in our end-to-end process. By combining two decades of industry expertise with a detail-oriented, data-driven approach, we provide you with custom woven and printed labels that not only identify your brand but also enhance it. Start your order today or contact our team for personalized help.